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Die casting provides complex shapes within closer tolerances than many other mass production processes.
Die castings are produced at high rates of production. Little or no machining is required.
Die castings can be produced with thinner walls than those obtainable by other casting methods. and much stronger than plastic injection moldings with the same dimensions.
Die casting provide parts that are durable, dimensionally stable and have the feel and appearance of quality.
Die casting dies can produce hundreds of thousands of identical castings within specified tolerances before additional tooling may be required.
Zinc castings can be easily plated or finished with a minimum of surface preparation.
Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Most die castings are made from non-ferrous metals, specifically zinc, copper, aluminium, magnesium, lead, pewter and tin based alloys. Depending on the type of metal being cast, a hot- or cold-chamber machine is used.